Jabalpur Engineering Students Build Formula-Style Racing Go-Kart Using Second-Hand Pulsar Engine

A group of 30 mechanical engineering students from Jabalpur Engineering College built a 150 km/h racing go-kart for 1.50 lakh rupees using an old Pulsar engine.

Students at Jabalpur Engineering College, the oldest engineering institution in Madhya Pradesh, have demonstrated notable automotive engineering skills by constructing a high-speed racing machine on a modest budget. The mechanical engineering cohort utilized the engine of a second-hand Pulsar 150 motorcycle to build a formula-style racing car capable of reaching speeds up to 150 kilometres per hour. While commercial racing cars of this variety typically carry price tags between 3 lakh and 4 lakh rupees, the student team completed the build for just 1.50 lakh rupees.

Six Months of Effort by a 30-Member Student Team
The construction of the racing car spanned six months of dedicated labor by a team of 30 mechanical engineering students under the leadership of student Mohammad Hussain. The entire assembly process took place in Jabalpur, where the group brought together custom engineering solutions to keep production costs low while maintaining strict functional requirements.

Sourcing Specialist Components Across Indian Cities
Because many specialized fabrication materials were unavailable locally in Jabalpur, the students procured components from several industrial hubs across the country. The structural chassis material and special frame pipes were purchased from Delhi. Critical safety gear was sourced from Pune to safeguard the driver during track runs, while the specialized racing tires were brought in from Indore. The team then integrated these distinct elements inside the college facility.

Technical Specifications and Vehicle Architecture
Mechanically, the petrol-driven go-kart features the Pulsar 150 engine paired with a 5-speed gearbox system and is equipped with a 4.5-litre fuel tank. The car sits on four tires measuring approximately 6 inches in height. Purpose-built for competitive racing rather than city streets, the vehicle is designed exclusively for cemented race tracks and cannot be operated on asphalt or rough road surfaces. It features a minimal ground clearance of only 2.5 centimetres above the track surface to ensure aerodynamic efficiency and cornering stability. The build is nearing complete readiness, with final cosmetic painting and bumper installations currently underway.

Preparations for the National Championship in Kolhapur
The team is now directing its focus toward competitive racing at the national level. The students have registered their vehicle for the Indian Karting Championship scheduled to be held in Kolhapur, Maharashtra. Through their participation, the student engineers aim to compete against top collegiate teams and bring national recognition to Jabalpur Engineering College.

What this means for you
This technological feat demonstrates how engineering students can develop cost-effective motorsport platforms using repurposed automotive components.

• Across India: The project shows student teams nationwide that competitive racing vehicles can be engineered on strict budgets. It provides a blueprint for academic institutions seeking affordable pathways into national collegiate motorsport events.
• In Jabalpur: The achievement highlights local engineering talent and brings positive recognition to Madhya Pradesh's oldest technical college. It serves as an encouragement for technical scholars in the region to undertake practical vehicle fabrication projects.
• Cost Efficiency: Commercial go-karts in this performance category cost between 3 lakh and 4 lakh rupees, whereas this build cost 1.50 lakh rupees. Such savings lower the financial threshold for collegiate participation in national engineering championships.
• Operational Regulations: The kart is exclusively built for closed cemented tracks and cannot be driven on regular roads. Drivers and creators must restrict operations strictly to designated sports circuits for safety compliance.

Why this happened
The vehicle was developed over six months by student engineers aiming to enter a prestigious national motorsport tournament on a controlled budget.

• Championship Ambition: The primary driving force was registering for and competing in the upcoming Indian Karting Championship in Kolhapur. The ambition to bring honors to their college inspired the group to design a functional racing platform.
• Cost Constraints: High commercial vehicle prices ranging between 3 lakh and 4 lakh rupees prompted the students to repurpose an affordable used Pulsar 150 engine. This practical engineering decision kept the entire expenditure down to 1.50 lakh rupees.
• Multi-City Component Sourcing: The lack of specialized racing components locally in Jabalpur led the team to coordinate procurement from Delhi, Pune, and Indore. This supply chain collaboration allowed them to secure safety gear, tires, and structural chassis materials.

Questions & Answers

1. Which institution's students built this racing car?
The vehicle was created by mechanical engineering students from Jabalpur Engineering College in Madhya Pradesh.

2. What was the total expenditure to build this go-kart?
The team constructed the vehicle for 1.50 lakh rupees, compared to market models costing 3 lakh to 4 lakh rupees.

3. What is the maximum speed capability of this vehicle?
The go-kart is designed to reach a top speed of 150 kilometres per hour.

4. Which engine was utilized in the build?
The students fitted the kart with an engine sourced from a second-hand Pulsar 150 motorcycle.

5. How long did the project take and how many students were involved?
The project was completed over a six-month period by a team of 30 mechanical engineering students.

6. From which cities were the car parts procured?
The tires were sourced from Indore, the frame pipes and chassis material from Delhi, and the safety gear from Pune.

7. Which competition will the students participate in?
The students have registered to compete in the Indian Karting Championship held in Kolhapur, Maharashtra.

Inspiration & Lessons
The accomplishment illustrates that dedication, practical engineering, and teamwork can overcome severe financial and logistical limitations.

• Innovating Within Budget Limits: Instead of being discouraged by steep commercial prices, the students repurposed an affordable engine to cut costs by over half. Strategic thinking and thriftiness can overcome substantial budgetary barriers.
• The Power of Collaboration: Thirty student engineers committed six months of sustained cooperation toward a common objective. Disciplined team alignment remains essential for solving complex fabrication challenges.
• Proactive Problem Solving: When local suppliers lacked specialized parts, the team coordinated sourcing across three major industrial hubs. Tenacity and resourceful procurement are fundamental to turning ambitious technical plans into reality.

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